42 cc - Axial Piston
Service Parts Manual
BLN-2-41674 May, 1996
Unit and Service Parts
Identification...............................................................................................................3-4
Order Code
......................................................................................................................................................
5
Common Parts
................................................................................................................................................6-9
Displacement Limitation
.............................................................................................................................
10-11
End Cap ......................................................................................................................................................
12-13
Charging System
........................................................................................................................................
12-13
Auxiliary Mounting Flange
..........................................................................................................................
14-17
Charge Pressure ........................................................................................................................................
18-19
Shaft
...........................................................................................................................................................
18-19
Control
........................................................................................................................................................
20-29
Filtration
......................................................................................................................................................
30-31
High Pressure Regulation
...........................................................................................................................
32-33
Orifice .........................................................................................................................................................
34-35
Special Hardware/Side Cover
....................................................................................................................
36-37
Overhaul Kit
....................................................................................................................................................
38
SB-8823 ......................................................................................................................................................
40-41
SB-8824
......................................................................................................................................................
42-43
SB-8902
......................................................................................................................................................
44-45
SB-9003 ......................................................................................................................................................
46-47
SB-9107
......................................................................................................................................................
48-49
SB-9208
......................................................................................................................................................
50-53
SB-9302 ......................................................................................................................................................
54-55
SB-9312
......................................................................................................................................................
56-57
SB-9315
......................................................................................................................................................
58-59
SB-9405
......................................................................................................................................................
60-61
SB-9409
......................................................................................................................................................
62-63
SB-9413 ......................................................................................................................................................
64-65
SB-9418
......................................................................................................................................................
66-67
SB-9502
......................................................................................................................................................
68-69
SB-9503 ......................................................................................................................................................
70-71
SB-9504
......................................................................................................................................................
72-73
SB-9505
......................................................................................................................................................
74-75
SB-9506 ......................................................................................................................................................
76-77
SB-9510
......................................................................................................................................................
78-79
SB-9514
......................................................................................................................................................
80-81
SB-9526 ......................................................................................................................................................
82-83
SB-9604
......................................................................................................................................................
84-85
Copyright 1993,
1994, 1996 Sauer-Sundstrand. All rights reserved.
Contents subject to change. Information
contained herein should be confirmed before placing orders.
Printed in U.S.A.
 Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Parts Identification
The following information and
procedure is used to identify the module group, item number, manufactured date,
part number, and part name of the parts included in the Series 90 Pump.
The parts listed include all parts which may be used when
performing either "Minor Repairs", "Major Repairs", or
"Conversions" on the Series 90 Pump.
Each pump will have a nameplate
affixed to the housing. The name plate will include the following information.
Model Code The Sauer-Sundstrand
model code completely defines the specific unit and must be used when ordering
the complete unit for the first time or for ordering parts to service the
product.
Model Number The Sauer-Sundstrand
model number is used by the factory in manufacturing. On repeat orders, a
complete unit can also be ordered by the model mumber.
Serial Number
The Sauer-Sundstrand serial number
is used to identify the manufacturing location, manufacturing date and the unit
sequence in the build. The serial number is also used to identify the unit's
warranty time period.
Identification Number Pumps manufactured in Germany will
have an identification number instead of a model number.
The letter code
indicates the location of original manufacture (assembly). "A"
indicates the unit was originally assembled in Ames, Iowa, USA. "N"
indicates the unit was originally assembled in Neumünster,
Germany.
The first number (2
digits) indicates the year of manufacture. ("92" would indicate the
unit was manufactured in 1992)
The second number (2
digits) indicates the calender week of manufacture.
The third number (5
digits) is a sequential number used to
identify a specific unit.
 Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
Date Code
The date code is defined as the year and week of
manufacture. The same reference number may list more than one part number. This
indicates that there is more than one configuration for that reference number.
You will see that there are different date codes for the different part
numbers. Find the date code of your unit via the nameplate to determine which
service part number you need to order.
EXAMPLE: The service part desired is Item G308.
|
Order
|
|
Date Code
|
|
|
Qty. per
|
|
Code
|
Item
|
Begin → End
|
Part
Number
|
Description
|
Model
|
|
|
G308
|
89-17 →
|
792937
|
End cap
gasket
|
1
|
|
|
“
|
87-42 → 89-16
|
328781
|
End cap
gasket
|
1
|
All units using this module group with
a date code of 87-42 and up to and including 89-16 must use part number
“328781”. All units with a date code of 89-17 and up must use part number
“792937”.
Service
Bulletins
A Service Bulletin Number (SB- _ _ _ _) may follow
the “Description” of the part you desire. You must read that Service Bulletin
prior to ordering that part. A copy of each of these Service
Bulletins, as of the print date of this bulletin, are included at the
end of this manual. Service Bulletins contain more detailed information such as
interchangeability, what additional parts are involved, etc. It is suggested
that you add additional Service Bulletins to this manual as you receive them.
Procedure to
Identify a Given Part/Part Number
General
The modular design of Series 90 units results in a
simplified Service Parts List and Part Identification Procedure.
The same item numbers are used for same part description on
all units within a product type. (Example: The shaft seal - Item Number L40 has
the same item number on all variable displacement pumps.)
All Item Numbers begin with a letter. The letter identifies
a particular module. (Example: any items beginning with “K” relate to the
charge relief valve; items beginning with “L” relate to the drive shaft
components, etc.)
Example of a Part Identification
The nameplate on a Series 90 pump has an Order Code of
90L042 EP 1 V 6 P 3 S4 E 05 NNN 38 38 20. Use
the following procedures to determine the part number of the filtration kit
used on this pump.
1) Referring to
the filtration module in the Model Code (see page 5), the filtration option for this unit is identified
by the code
“P” (90L042 EP 1 V 6 P 3 S4 E 05 NNN 38 38
20)
2)
Referring to the Service Parts List, find the filtration group. Next find the
order code that relates to this unit,
which is
“P”. The filtration kit is found to be item N00M and part number 8002N00M-A.
Also note that the
saleable parts included in this kit are indented, which indicates the
filter is not included in the kit.
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Genuine Parts�
BLN-2-41674
Original
Ersatzteile
May,
1996
Common Parts
L60
L70
L40
L30
L10 B82 B90 B70 B90 L50
G508
Enlarged
bold type item numbers�
are Recommended parts to be�
stocked for servicing.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
Order
Date Code Qty. per
Code Item Begin → End Part Number
Description Model/Kit B70 87-42 → 9005110-5600 Plug 2 B80 87-42 →
9005110-8700 Plug 1 B82 92-16 → 9005110-5600 Plug 1 B90 88-30 →
9803390 Control filter screen 3 G93 89-17 → 8800404 Spacer 1 G94
89-17 → 8800401 Lifting bracket 1 G95 89-17 → 723981 Washer 1 G508
87-42 → 9005100-5600 Plug 2 G958 92-16 → 500641 Screw 1 “ 89-17 →
92-15 508994 Screw 1
L10 92-16 → 357616 Bearing (SB-9208)
1 “ 87-42 → 92-15 690305 Bearing 1 L20 92-16 → 9006300-0137
Retaining ring (SB-9208) 1 “ 87-42 → 92-15 392134 Retaining ring 1
L30 92-16 → 340356 Seal carrier (SB-9208) 1 L35 92-16 → none
none (SB-9208) 0 “ 87-42 → 92-15 689521
Seal carrier 1 L40 92-16 → 9008000-0118 Lip seal (SB-9208) 1 “
87-42 → 92-15 656280 Lip seal 1 L50 92-16 → 780247 O-ring
(SB-9208) 1 “ 87-42 → 92-15 9004104-0360 O-ring 1 L60 92-16 →
340349 Retainer plate (SB-9208) 1 L70 92-16 → 745208 Screw (SB-9208)
3 “ 87-42 → 92-15 9007210-0604 Screw 3
Bold Items indicate recommended parts to be stocked for
servicing
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Common Parts
Enlarged bold type item numbers� are Recommended
parts to be�
stocked for servicing.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
Order
Date Code Qty. per
Code Item Begin → End Part Number
Description Model/Kit B10 95-15 → 506740 Variable housing (SB-9506)
1 " 92-16 → 95-14 503422 Variable housing (SB-9208) 1 B20
87-42 → 9004800-1904 Pin 2 B30 89-17 → 345124 Bearing 1 B50
87-42 → 9004800-3708 Pin 2 D10 89-17 → 502976 Servo arm assembly (SB-9315)
1 D50 89-17 → 788844 Swashplate 1 D55 87-42
→ 648436 Screw 1 D60 87-42 → 648352 Swashplate
guide 1 D65 89-17 → 354373 Fillister head screw 1 D70 87-42 →
9009625-0073 Washer 1 D75 89-17 → 326637 Spiral head pin 1 D80 87-42 →
648402 Cage locator 1 D85 87-42 → 314591 Screw 1 D14 89-17 →
8100052 Feedback link (SB-9003) 1 D95 87-42 → 648675 Spring 1 F20
87-42 → 648303 Slider block 1
Bold Items indicate recommended parts to be stocked for
servicing
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Displacement Limitation
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
Displacement Limitation Group
Order
Date Code Qty. per
Code Item Begin → End Part Number
Description Model/Kit 3 S02 90-51 → 8052F003-B Servo sleeve kit,
No limitation 1 “ 87-42 → 90-50 8510089 Servo sleeve kit (SB-9505) 1
F40 87-42 → 706242 O-ring 1 F50 87-42 → 338517 O-ring 1 F603 87-42 →
648451 Screw 3
S03 90-51 → 8052F003-B Servo
sleeve kit, No limitation 1 “ 87-42 → 90-50 8510089 Servo sleeve kit (SB-9505)
1 F40 87-42 → 706242 O-ring 1 F50 87-42 → 338517 O-ring 1 F60
87-42 → 648451 Screw 3
4 S01
90-51 → 8052F004-B Servo sleeve kit, Adjustable 1 “ 87-42 → 90-50
8510090 Servo sleeve kit (SB-9505) 1 F40 87-42 → 706242 O-ring 1
F50 87-42 → 338517 O-ring 1 F603 87-42 → 648451 Screw 3 F344 87-42 →
9007712-0814 Set screw 1 F354 87-42 → 9003509-0008 Seal nut 1
S04 90-51 → 8052F004-B Servo
sleeve kit, Adjustable 1 “ 87-42 → 90-50 8510090 Servo sleeve kit (SB-9505)
1 F40 87-42 → 706242 O-ring 1 F50 87-42 → 338517 O-ring 1 F60
87-42 → 648451 Screw 3 F344 87-42 → 9007712-0814 Set screw 1 F354
87-42 → 9003509-0008 Seal nut 1
S10 90-51 → 80520S10-A Servo piston
kit (SB-9107) 1 “ 87-42 → 90-50 8510089 or 8510090 Servo piston kit (SB-9505)
1 F11 90-51 → 9004100-1220 O-ring (SB-9107) 2 “ 87-42 →
90-50 9004100-1210 O-ring 2 F12 90-51 → 350454 Piston ring (SB-9107) 2
“ 87-42 → 90-50 648345 Piston ring 2
Bold Items indicate recommended parts to be stocked for
servicing
Genuine Parts�
BLN-2-41674
Original
Ersatzteile
May,
1996
G20
G968
G308
H90L
G40
G048
Enlarged bold type item numbers� are Recommended
parts to be�
H80
stocked for servicing.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
G: End Cap Group
|
Order
Code 8
|
Item G048 G20 “ G40 G068
|
Date
Code Begin →
End 92-16 → 92-16 → 87-42 → 92-15 87-42 →
89-17 →
|
Part
Number 506785
343830 648030 648055 None
|
Description
End cap, twin
ports (SB-9506) Journal bearing (SB-9208) Journal bearing
Bushing None
|
Qty. per
Mod
|
el/Kit 1 1 1 1 0
|
|
|
“ G078
|
87-42 →
89-16 89-17 →
|
689109 None
|
Valve
housing None
|
|
1 0
|
|
|
“
|
87-42 →
89-16
|
9007314-0608
|
Screw
|
|
4
|
|
|
G088
|
89-17 →
|
None
|
None
|
|
0
|
|
|
“
|
87-42 →
89-16
|
689117
|
Gasket
|
|
1
|
|
|
G308 “ G968
|
89-17 →
87-42 → 89-16 89-17 →
|
506698
328781 354407
|
End cap
gasket (SB-9506) End cap gasket Screw
|
|
1 1 1
|
|
|
|
H:
Charging System Group
|
|
|
|
B
|
H05 H40
|
92-16 → 87-42 →
|
501990 9004875-0013
|
Charge
pump - 11 cc/rev (SB-9504) Pin
|
1 1
|
|
|
H50 “ H60 H70 H80
|
92-16 → 88-27 → 92-15 92-16
→ 88-27 → 88-27→
|
505202 715243 9003310-1206 8800424
648451
|
Charge
pump shaft (SB-9502) Charge pump shaft (SB-9208) Key (SB-9502) Retaining plate Screw
|
|
1 1 1
1 6
|
|
C
|
H05 H40
|
92-16 → 87-42 →
|
501991 9004875-0013
|
Charge
pump - 14 cc/rev (SB-9504) Pin
|
1 1
|
|
|
H50 “ H60 H70 H80
|
92-16 → 88-27 → 92-15 92-16
→ 88-27 → 88-27→
|
505202 715243 9003310-1206 8800424
648451
|
Charge
pump shaft (SB-9502) Charge pump shaft (SB-9208) Key (SB-9502) Retaining plate Screw
|
|
1 1 1
1 6
|
|
L
|
H05 H50 “ H70 H80
|
88-27 → 92-16 → 88-27
→ 92-15 88-27→ 88-27 →
|
8800466-0042
505202 715243
8800424 648451
|
Charge
pump - spacer Charge pump shaft (SB-9502) Charge pump shaft (SB-9208) Retaining plate
Screw
|
|
1 1 1 1 6
|
|
|
H90L
|
88-27→
|
9005110-9000
|
Plug
|
|
1
|
Bold Items indicate
recommended parts to be stocked for servicing
Genuine Parts�
BLN-2-41674
Original
Ersatzteile
May,
1996
Auxiliary Mounting Pad
J80N
J40N
J15N
J30
J15
J30
J10
J60
J70
J80
J50
J40
J90
J
J92
J95
Enlarged bold type item numbers� are Recommended
parts to be�
stocked for servicing.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
J: Auxiliary Mounting Pad Group
|
Order
Code A
|
Item J J10 “
|
|
|
J15
"
|
|
|
“
|
|
|
J30 “
|
|
|
J40 J50 J60
J70 "
|
|
|
J80 "
|
|
|
J90 J92 J95
|
|
B
|
J J10 “
|
|
|
J15
"
|
|
|
“
|
|
|
J30 “
|
|
|
J40 J50 J60
“
|
|
|
J70 "
|
|
|
J80 "
|
|
|
J90 J92 J95
|
|
N
|
J15N “
|
|
|
J30N “
|
|
|
J40N J70
J80N "
|
Date Code Begin → End 92-16 → 92-16 →
87-42 → 92-15 92-16 → 92-16 → 87-42 →
92-15 92-16 → 87-42 → 92-15 87-42 → 92-15 87-42 →
87-42 → 95-15 → 87-42 → 95-14 95-15 → 87-42 →
95-14 87-42 → 87-42 → 87-42 →
92-16 →
92-16 → 87-42 → 92-15 92-16 → 92-16 →
87-42 → 92-15 92-16 → 87-42 → 92-15 87-42 →
92-15 87-42 → 92-16 → 87-42 → 92-15 95-15 →
87-42 → 95-14 95-15 → 87-42 → 95-14 87-42 →
87-42 → 87-42 →
92-16 → 87-42 → 92-15
92-16 → 87-42 → 92-15 87-42 → 87-42 → 95-14 95-15 →
87-42 → 95-14
Part Number
8052J00A-A 341016 323972
8800832
8800833
347542
8700008
648055
9004104-0440
9004104-1580
506777
506753
294462
507585
321893
9004104-0420
9802336 9007200-3714
8052J00B-A 341024 324228
8800832
8800833
347542
8700008
648055
9004104-0440
9004104-1580
506778
664094 506753 294462 507585
321893
9004104-0440
4460370 9007200-5021
8800834
717264 664771 648055 9004104-0440 294462 506800 321661
Qty. per Description
Model/Kit Aux.
Mtg. ‘A’ flange, 9T (SB-9208) 1
Coupling (SB-9208) 1 Coupling 1
Cover assy., CW (SB-9504) 1
Cover assy., CCW (SB-9504) 1 Cover assembly (SB-9208) 1
Bushing (SB-9208) 1 Bushing 1 O-ring 1
O-ring 1
Flange adaptor (SB-9506) 1
Washer 4
Washer (SB-9506) 4
Screw, m12 x 110 (SB-9506) 4
Socket head screw, m10 x 110 4
O-ring 1 Cover plate 1 Screw 2
Aux. Mtg. ‘B’ flange, 13T (SB-9208) 1
Coupling (SB-9208) 1 Coupling 1
Cover assy., CW (SB-9504) 1
Cover assy., CCW (SB-9504) 1 Cover assembly (SB-9208) 1
Bushing (SB-9208) 1 Bushing 1 O-ring 1
O-ring 1
Flange adaptor (SB-9506) 1 Flange adaptor
(SB-9208) 1
Washer 4
Washer (SB-9506) 4
Screw, m12 x 110 (SB-9506) 4 Socket head
screw, m10 x 110 4
O-ring 1 Cover plate 1 Screw 2
Cover assembly (SB-9504) 1 Cover assembly
(SB-9208) 1 Bushing (SB-9208) 1 Bushing 1 O-ring 1 Washer
(SB-9506) 4 Screw, m12 x 90 (SB-9506) 4 Screw 4
Bold Items indicate recommended parts to be stocked for servicing
Series 90 42 cc Pump
saue
Genuine Parts�
BLN-2-41674
Original Ersatzteile
May, 1996
J15
J30
J10
J60
J70
J80
J50
J40
J90
J
J92
J95
Enlarged bold type item numbers� are Recommended
parts to be�
stocked for servicing.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
J: Auxiliary Mounting Pad Group
|
Order
Code T
|
Item J10 J15 " J30 J50 J60
J70
|
Date
Code Begin →
End 93-47 → 93-47 → 93-47 → 93-47 →
93-47 → 93-47 → 95-15 →
|
Part
Number 787937 8800832
8800833 8700008 9004104-1580 506777 506753
|
Description
Coupling, 11
tooth Cover assy., CW (SB-9504) Cover assy., CCW (SB-9504) Bushing O-ring Flange
adaptor (SB-9506) Washer
|
Qty. per
Mod
|
el/Kit 1 1
1 1 1
1 4
|
|
|
" J80 "
|
93-47 →
95-14 95-15 → 93-47 → 95-14
|
294462
507585 321893
|
Washer
(SB-9506) Screw, m12 x 110 (SB-9506) Socket head screw, m10 x 110
|
|
4 4 4
|
|
|
J90 J92 J95
|
93-47 → 93-47 → 93-47
→
|
9004104-0420
9802336
9007200-3714
|
O-ring Cover plate Screw
|
|
1 1 2
|
|
V
|
J J10 “ J15 " “ J30 “ J40 J50
J60 “ J70
|
92-16 →
92-16 → 87-42 → 92-15 92-16 → 92-16 →
87-42 → 92-15 92-16 → 87-42 → 92-15 87-42 →
92-15 87-42 → 92-16 → 87-42 → 92-15 95-15 →
|
8052J00V-A
342907 664060 8800832 8800833 347542 8700008 648055
9004104-0440 9004104-1580 506778 664094 506753
|
Aux. Mtg.
‘B-B’ flange,15T(SB-92Coupling (SB-9208) Coupling Cover
assy., CW (SB-9504) Cover assy., CCW (SB-9504) Cover assembly
(SB-9208) Bushing (SB-9208) Bushing O-ring O-ring
Flange adaptor (SB-9506) Flange adaptor (SB-9208) Washer
|
08)
|
1 1 1 1
1 1 1 1 1 1 1 1 4
|
|
|
" J80 "
|
87-42 →
95-14 95-15 → 87-42 → 95-14
|
294462
507585 321893
|
Washer
(SB-9506) Screw, m12 x 110 (SB-9506) Socket head screw, m10 x 110
|
|
4 4 4
|
|
|
J90 J92 J95
|
87-42 → 87-42 → 87-42 →
|
9004104-0440
4460370
9007200-5021
|
O-ring Cover plate Screw
|
|
1 1 2
|
Bold Items indicate
recommended parts to be stocked for servicing
Genuine Parts�
BLN-2-41674
Original
Ersatzteile
May, 1996
Shaft
K90 K10 K000
K50
K70
K80
L1
L8
Enlarged bold type item numbers� are Recommended
parts to be�
stocked for servicing.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
K: Charge Pressure Setting
Order Date
Code Code Item Begin → End Part Number
Description 00-30 K000 87-02 → 8002K000-A Adj. charge relief kit (SB-8902)
K10 87-02 → 8800488-2000 Plug
assembly (SB-8902)
K50 87-02 → 9004201-6200 O-ring
(SB-8902)
K70 87-02 →
8800197 Spring, 10-30 bar (SB-8902)
K80 87-02 →
8800449 Poppet (SB-8902)
K90 87-02 →
9003575-0101 Nut (SB-8902)
31-42 K10 94-13 → 8800488-2000 Plug
assembly K50 94-13 → 9004201-6200 O-ring K70 94-13 →
344127 Spring, 31-42 bar K80 94-13 → 8800449 Poppet K90 94-13 →
9003575-0101 Nut
L: Shaft Group
Order Date Code Code
Item Begin →
End Part Number Description C3 L1 92-16 → 340521 Shaft,
15T 16/32 (SB-9208) “ 87-42 → 92-15 689414
Shaft, 15T 16/32
T3 L1 92-16 → 342915 Shaft, 1.0 taper
(SB-9208)
“ 87-42 → 92-15 309088 Shaft,
1.0 taper L6 92-16 → 9004600-1224 Cotter pin L8 87-42 → 94-11
9003310-2514 Key L9 87-42 → 9003575-0071 Slotted nut
Bold Items indicate recommended parts to be stocked for servicing
Qty. per
Model/Kit
1 1
1
1 1 1
1
1
1 1 1
Qty. per Model/Kit 1
1
1
1 1 1
1
Genuine Parts�
BLN-2-41674
Original Ersatzteile
May, 1996
Control
M9E
Enlarged bold type item
numbers�
are Recommended parts to be�
stocked for servicing.
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
M: Control Group
Order Date
Code Code Item Begin → End Part Number
Description
CA C 87-02 → 8002M0CA-A
Control cover plate kit
M11 87-02 → 8800520 Control gasket
M1C 87-02 →
8800335 Cover plate
M87E 87-42 → 592386 Seal washer M90C 87-02 →
9007314-0606 Screw (No feedback link on Swashplate)
CB C 87-02 → 8002M0CA-A
Control cover plate kit
M11 87-02 → 8800520 Control gasket
M1C 87-02 →
8800335 Cover plate
M87E 87-42 → 592386 Seal washer M90C 87-02 →
9007314-0606 Screw (Feedback link on Swashplate)
DC D 87-02 → 8002M0DC-A
Control kit,3 position sol.,12v M11 87-02 → 8800520 Control gasket
M1D 87-02 → 343947 Control, 3 position, 12v
M87E 87-42 → 592386 Seal washer M90D 87-02 →
9007314-0606 Screw
EA E 87-42 → 8002M0EA-B
EDC kit w/MS connector
M11 87-42 → 8800520 Control gasket
E1E 87-42 →
MCV111B0502 EDC kit w/MS connector
M9E 87-42 → MCV110A1017 PCP type 3
oil filled
M87E 87-42 → 592386 Seal washer M90E
87-42 → 9007314-0611 Screw M95E 87-42 → 9004104-0120 O-ring M96E
87-42 → 9004104-0140 O-ring M97E 87-42 → 9004104-0240 O-ring M98E
87-42 → 9007315-0504 Screw
EN M11 87-02 → 8800520 Control gasket M1E
87-02 → MCV114A0507 EDC2, ms conn.,
(4-20MA) M9E 87-02 → MCV116A3501 PCP type 3, oil filled, ms
M87E 87-42 → 592386 Seal washer M95E 87-02 →
9004104-0120 O-ring M96E 87-02 → 9004104-0140 O-ring M97E 87-02 →
9004104-0240 O-ring M98E 87-02 → 9007315-0504 Screw M90E 87-02 →
9007314-0611 Screw
Qty. per
Model/Kit
1
1
1
1
6
1
1
1
1
6
1 1
1
1
6
1 1
1
1 1
6 2 1 1 4
1
1
1 1
2 1 1 4 6
Bold Items indicate recommended parts to be stocked for
servicing
Series 90 42 cc Pump
saue
Genuine Parts�
BLN-2-41674
Original Ersatzteile
May, 1996
Control
M9E
M98E
M90E
M95E
M87M
M97E
M1E
M96E
M90H
M11
M87M
M1H
E
H
M11
Enlarged bold type item numbers� are Recommended
parts to be�
stocked for servicing.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
M: Control Group
|
Order
Code EP
|
Item E M11 M1E M9E M87E
|
Date
Code Begin →
End 87-42 → 87-42 → 87-42 → 87-42 →
87-42 →
|
Part Number
8002M0EP-B 8800520 MCV111B0504
MCV110A1058 592386
|
Description
EDC1 kit, packard connector Control gasket EDC1 packard
connector PCP type 3, packard conn. Seal washer Qty. per Model/Kit 1 1 1 1
1
|
|
|
M90E
|
87-42 →
|
9007314-0611
|
Screw 6
|
|
|
M95E M96E M97E M98E
|
87-42 →
87-42 → 87-42 → 87-42 →
|
9004104-0120
9004104-0140 9004104-0240 9007315-0504
|
O-ring O-ring O-ring Screw 2 1 1 4
|
|
EX
|
E M11 M1E M9E M87E
|
87-42 → 87-42 → 87-42
→ 87-42 → 87-42 →
|
8002M0EX-B
8800520 MCV111B0506
MCV110A1090 592386
|
EDC1
kit, metri-pack connector Control gasket EDC1 metri-pack
connector PCP type 3, metri-pack conn. Seal washer
|
1 1 1 1 1
|
|
|
M90E
|
87-42 →
|
9007314-0611
|
Screw
|
6
|
|
|
M95E M96E M97E M98E
|
87-42 →
87-42 → 87-42 → 87-42 →
|
9004104-0120
9004104-0140 9004104-0240 9007315-0504
|
O-ring O-ring O-ring Screw
|
2 1 1 4
|
|
EY
|
M11 M1E M9E M87E
|
87-42 → 87-42 → 87-42 →
87-42 →
|
8800520 MCV111C0504 MCV110A1058 592386
|
Control
gasket EDC1 packard connector PCP type 3, packard
conn. Seal washer
|
1 1 1
1
|
|
|
M90E
|
87-42 →
|
9007314-0611
|
Screw
|
6
|
|
|
M95E M96E M97E M98E
|
87-42 →
87-42 → 87-42 → 87-42 →
|
9004104-0120
9004104-0140 9004104-0240 9007315-0504
|
O-ring O-ring O-ring Screw
|
2 1 1 4
|
|
HA
|
M1H M11 M87H
|
87-42 → 87-42 → 87-42
→
|
MCV112A0502
8800520 592386
|
HDC,
1-11 bar Control gasket Seal washer
|
1 1 1
|
|
|
M90H
|
87-42 →
|
9007314-0611
|
Screw
|
6
|
|
HB
|
M1H M11 M87H
|
87-42 → 87-42 → 87-42
→
|
MCV112A0501
8800520 592386
|
HDC,
1-6.7 bar Control gasket Seal washer
|
1 1 1
|
|
|
M90H
|
87-42 →
|
9007314-0611
|
Screw
|
6
|
|
HF
|
H M11 M1H M87H
|
87-42 → 87-42 → 87-42
→ 87-42 →
|
8002M0HF-A
K11419 MCV115A0503
592386
|
HDC2
kit, 3-11 bar Control gasket (SB-9302) HDC, 3-11 bar Seal washer
|
1 1 1 1
|
|
|
M90H
|
87-42 →
|
9007314-0611
|
Screw
|
6
|
Bold Items indicate
recommended parts to be stocked for servicing
Genuine Parts�
BLN-2-41674
Original
Ersatzteile
May,
1996
Control
S40
M72M
M90M M71M
Enlarged bold type item
numbers�
are Recommended parts to be�
stocked for servicing.
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
M: Control Group
Order Date Code Qty. per Code Item Begin → End Part Number Description
Model/Kit
HK H
87-42 → 8002M0HK-A HDC2 kit, 1-11 bar 1
M11 87-42 → K11419 Control gasket
(SB-9302) 1
M1H 87-42 →
MCV115A0502 HDC, 1-11 bar 1
M87H 87-42 → 592386 Seal washer 1
M90H 87-42 →
9007314-0611 Screw 6
HM H
87-42 → 8002M0HM-A HDC2 kit, 1-6.7 bar 1
M11 87-42 → K11419 Control gasket
(SB-9302) 1
M1H 87-42 →
MCV115A0501 HDC, 1-6.7 bar 1
M87H 87-42 → 592386 Seal washer 1
M90H 87-42 →
9007314-0611 Screw 6
MA M
87-42 → 8002M0MA-A MDC w/o neutral start switch 1
M11 87-42 → 8800520 Control gasket 1
M1M 87-42 →
8800262 MDC without neutral start 1
M7M 87-42 →
9800916 Control handle 1
M71M 87-42 →
9009660-3100 Washer 1
M72M 87-42 →
9003513-0800 Nut 1
M87M 87-42 → 592386 Seal washer 1
M90M 87-42 →
9007314-0611 Screw 6
MB M
87-42 → 8002M0MB-A MDC kit with neutral start 1
M11 87-42 → 8800520 Control gasket 1
M1M 87-42 →
8800328 MDC with neutral start switch 1
M7M 87-42 →
9800916 Control handle 1
M71M 87-42 →
9009660-3100 Washer 1
M72M 87-42 →
9003513-0800 Nut 1
M87M 87-42 → 592386 Seal washer 1
M90M 87-42 →
9007314-0611 Screw 6
S40 87-42 → 80020S40 Neutral start
switch kit 1
MC M
87-02 → 8002M0MC-A MDC kit w/12v solenoid valve 1 M11 87-02 →
8800520 Control gasket 1 M1M 87-02 → 8800369 MDC w/sol. valve 1
M7M 87-02 → 9800916 Control handle 1 M71M 87-02 → 9009660-3100
Washer 1 M72M 87-02 → 9003513-0800 Nut 1 M75M 95-10→ 505022 Control
manifold (SB-9503) 1 M76M 87-02 → 9700803 Solenoid
valve, 12v, single screw 1 M77M 87-02 → 8800882 Manifold gasket 1 M78M
95-10 → 9007314-0606 Screw (SB-9503) 2 " 87-02 → 95-09
9007314-0605 Screw 2 M87M 87-42 → 592386 Seal washer 1 M90M
87-02 → 9007314-0611 Screw 6
Bold Items indicate recommended parts to be stocked for servicing
Genuine Parts�
BLN-2-41674
Original
Ersatzteile
May,
1996
Control
M9M M92M
M97M M95M M98M
M77M S40
M72M M90M
M71M M87M M7M
M1M
M
M11
Enlarged bold type item numbers� are Recommended
parts to be�
stocked for servicing.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
M: Control Group
Order
Date Code Qty. per
Code Item Begin → End Part Number
Description Model/Kit MD M 87-02 → 8002M0MD-A MDC w/12v
sol. valve, nss 1 M11 87-02 → 8800520
Control gasket 1 M1M 87-02 → 8800367 MDC w/sol. valve, 12v, nss 1 M7M 87-02 → 9800916 Control handle 1 M71M 87-02
→ 9009660-3100 Washer 1 M72M 87-02 → 9003513-0800 Nut 1 M75M 95-10→
505022 Control manifold (SB-9503) 1 M76M 87-02 → 9700886
Solenoid valve, 12v, double screw 1 M77M 87-02 → 8800882 Manifold
gasket 1 M78M 95-10 → 9007314-0606 Screw (SB-9503) 2 "
87-02 → 95-09 9007314-0605 Screw 2 M87M 87-42 → 592386
Seal washer 1 M90M 87-02 → 9007314-0611 Screw 6 S40 87-02 →
80020S40 Neutral start switch kit 1
ME M
87-02 → 8002M0ME-A MDC w/2 position sol. valve 1 M11 87-02 →
8800520 Control gasket 1 M1M 87-02 → 323949 MDC w/2 position sol.
valve, 12v 1 M7M 87-02 → 9800916 Control handle 1 M9M 87-02 →
8510107 Solenoid kit, 12v (SB-9510) 1 M71M 87-02 → 9009660-3100
Washer 1 M72M 87-02 → 9003513-0800 Nut 1 M87M 87-42 → 592386
Seal washer 1 M90M 87-02 → 9007314-0611 Screw 6 M92M 95-24 →
9007315-0507 Screw (SB-9510) 4 " 87-02 → 95-23 9007315-0510
Screw 4 M95M 87-02 → 9004105-0110 O-ring 1 M96M 87-02 →
9004105-0140 O-ring 1 M97M 87-02 → 9004105-0190 O-ring 1 M98M
87-02 → 9007315-0505 Metric screw 4
MF M 87-02 →
8002M0MF-A MDC w/24v sol. valve 1
M11
87-02 → 8800520
Control gasket 1 M1M 87-02 → 8800557 MDC w/sol. valve, 24v 1 M7M
87-02 → 9800916 Control handle 1 M71M 87-02 → 9009660-3100 Washer 1
M72M 87-02 → 9003513-0800 Nut 1 M75M 95-10 → 505022 Control
manifold (SB-9503) 1 M76M 87-02 → 8700087 Solenoid
valve, 24v 1 M77M 87-02 → 8800882 Manifold gasket 1 M78M 95-10
→ 9007314-0606 Screw (SB-9503) 2
" 87-02 → 95-09 9007314-0605 Screw 2
M87M 87-42 → 592386 Seal washer 1
M90M 87-02 → 9007314-0611
Screw 6
Bold Items indicate recommended parts to be stocked for servicing
Genuine Parts�
BLN-2-41674
Original
Ersatzteile
May,
1996
Control
M78M M75M
M77M
S40
M72M M90M
M71M M87M M7M
M1M
M M11
Enlarged bold type item numbers� are Recommended
parts to be�
stocked for servicing.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
M: Control Group
Order Date Code Qty. per
Code Item Begin → End Part Number
Description Model/Kit MG M 87-02 → 8002M0MG-A MDC w/24v
sol. valve, nss 1 M11 87-02 → 8800520
Control gasket 1 M1M 87-02 → 8800558 MDC w/sol. valve, 24v, nss 1 M7M 87-02 → 9800916 Control handle 1 M71M 87-02
→ 9009660-3100 Washer 1 M72M 87-02 → 9003513-0800 Nut 1 M75M 95-10 →
505022 Control manifold (SB-9503) 1 M76M 87-02 → 8700087
Solenoid valve, 24v 1 M77M 87-02 → 8800882 Manifold gasket 1 M78M
95-10 → 9007314-0606 Screw (SB-9503) 2 " 87-02 → 95-09
9007314-0605 Screw 2 M87M 87-42 → 592386 Seal washer 1 M90M
87-02 → 9007314-0611 Screw 6 S40 87-02 → 80020S40 Neutral
start switch kit 1
MK
M 87-02 → 8002M0MK-A MDC kit, wide deadband,
nss 1
M11
87-02 → 8800520
Control gasket 1 M1M 87-02 → 8800594 MDC, wide deadband,
nss 1 M7M 87-02 → 9800916 Control handle 1 M71M
87-02 → 9009660-3100 Washer 1 M72M 87-02 → 9003513-0800 Nut 1 M87M
87-42 → 592386 Seal washer 1 M90M 87-02 → 9007314-0611
Screw 6
S40 87-02 → 80020S40 Neutral start switch kit 1
ML M11
87-02 → 8800520 Control gasket 1
M1M 87-02 →
8800602 MDC, w/neutral start switch 1
M7M 87-02 →
9800916 Control handle 1
M71M 87-02 →
9009660-3100 Washer 1
M72M 87-02 →
9003513-0800 Nut 1
M87M 87-42 → 592386 Seal washer 1
M90M 87-02 →
9007314-0611 Screw 6
S40 87-02 → 8510027 Neutral start
switch kit (SB-9514) 1
MR M 87-02 →
8002M0MR-A MDC w/24v sol. valve, hf nss 1
M11
87-02 → 8800520
Control gasket 1 M1M 87-02 → 8800835 MDC w/sol. valve, 24v, hf nss 1 M7M 87-02 →
9800916 Control handle 1 M71M 87-02 → 9009660-3100 Washer 1 M72M 87-02 →
9003513-0800 Nut 1 M75M 95-10 → 505022 Control manifold (SB-9503) 1
M76M 87-02 → 8700087 Solenoid valve, 24v 1 M77M 87-02 →
8800882 Manifold gasket 1 M78M 95-10 → 9007314-0606 Screw
(SB-9503) 2
" 87-02 → 95-09 9007314-0605 Screw 2
M87M 87-42 → 592386 Seal washer 1
M90M 87-02 → 9007314-0611 Screw 6
S40 87-02 → 8510027 Neutral start switch kit (SB-9514) 1
Bold Items indicate recommended parts to be stocked for servicing
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Filtration
Enlarged bold type item numbers� are Recommended
parts to be�
stocked for servicing.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
N: Filtration Group
Order Date Code Qty.
per
Code Item Begin → End Part Number
Description Model/Kit L N00M 87-42 → 8052N00M-A Filtration kit - int 1 N10M 89-17 → 722157 Manifold 1 N15 87-42 →
9004201-7500 O-ring 1 N20M 87-42 → 9002863-1200 Nut 1 N25M 87-42 →
8800180 Tube 1 N35M 87-42 → 9005100-5600 Plug 1 N40L 87-42 →
8700068 Filter, long 1
P N00M
87-42 → 8052N00M-A Filtration kit - int 1 N10M
89-17 → 722157 Manifold 1 N15 87-42 → 9004201-7500 O-ring
1 N20M 87-42 → 9002863-1200 Nut 1 N25M 87-42 → 8800180 Tube 1
N35M 87-42 → 9005100-5600 Plug 1 N40P 87-42 → 9700810
Filter, short 1
R N00R
89-17 → 8052N00R-A Filtration kit - remote 1 N10R 89-17 → 350785
Manifold 1 N15 87-42 → 9004201-7500 O-ring 1 N20R 87-42 →
9002863-1200 Nut 1 N25R 87-42 → 8800210 Tube 1 N35R 87-42 →
9005100-5600 Plug 1
S N10S 87-42 → current 9002842-1206 Fitting 1
N35S 87-42 → current 9005110-5600 Plug 1
Bold Items indicate recommended parts to be stocked for servicing
Genuine Parts�
BLN-2-41674
Original Ersatzteile
May,
1996
High Pressure Regulation
END CAP GASKET FACE END CAP GASKET FACE
P80 P80
P802
P70 P70
P702
Left Hand Rotation Right Hand
Rotation Left/Right Hand Rotation With Pressure
Limiters Without Pressure Limiters
P2B1
P13 P2B1 P2A1 P6 P13
Side Port End Cap P2A1 P6P13
Enlarged bold type
item numbers�
are Recommended parts to be�
Twin Port End Cap stocked for servicing.
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
|
Order
|
|
Code
|
Item
|
|
1
|
P2A1
|
|
(Range 1)
|
P2B1
|
|
|
P6
|
|
|
P13
|
|
|
P70
|
|
|
P80
|
|
2
|
P2A1
|
|
(Range 1)
|
P2B1
|
|
|
P6
|
|
|
P13
|
|
|
P702
|
|
|
P802
|
|
6
|
P2A1
|
|
(Range 2)
|
P2B1
|
|
|
P6
|
|
|
P13
|
|
|
P70
|
|
|
P80
|
|
7
|
P2A1
|
|
(Range 2)
|
P2B1
|
|
|
P6
|
|
|
P13
|
|
|
P702
|
|
|
P802
|
|
B
|
P2A1
|
|
|
P2B1
|
|
|
P6
|
|
|
P13
|
|
|
P702
|
|
|
P802
|
42 cc Variable Displacement Pump
P: High Pressure Regulation Group
Date Code Begin → End Part Number
Description 87-02 → 8510022-1 Multi-function valve kit (w/PL) 87-02 → 8510022-1 Multi-function
valve kit 87-02 → 9004100-0200 O-ring 87-02 → 9004105-0190
O-ring 87-02 → 8800188 Check valve 87-02 → 9005475-0004 Special
plug
87-02 → 8510022-2 Multi-function
valve kit (w/o PL) 87-02 → 8510022-2 Multi-function
valve kit 87-02 → 9004100-0200 O-ring 87-02 → 9004105-0190
O-ring 87-02 → 9005110-4400 Plug 87-02 → 9005475-0004 Special
plug
87-02 → 8510022-6 Multi-function valve kit (w/PL) 87-02 → 8510022-6 Multi-function
valve kit 87-02 → 9004100-0200 O-ring 87-02 → 9004105-0190
O-ring 87-02 → 8800188 Check valve 87-02 → 9005475-0004 Special
plug
87-02 → 8510022-7 Multi-function
valve kit (w/o PL) 87-02 → 8510022-7 Multi-function
valve kit 87-02 → 9004100-0200 O-ring 87-02 → 9004105-0190
O-ring 87-02 → 9005110-4400 Plug 87-02 → 9005475-0004 Special
plug
87-42 → 8510022-1 Multi-function
valve kit (w/o PL) 87-42 → 8510022-7 Multi-function
valve kit (w/o PL) 87-42 → 9004100-0200 O-ring 87-42
→ 9004105-0190 O-ring 87-42 → 9005110-4400 Plug 87-42 →
9005475-0004 Special plug
Bold Items indicate
recommended parts to be stocked for servicing
Qty. per
Model/Kit 11 2 2 2 2
1 1 2 2
1
3
1 1 2 2
2
2
1 1 2 2
1
3
1 1 2 2
1
3
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
Orifice
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
|
42 cc
Variable Displacement Pump
|
|
T:
Orifice Group
|
|
Order
Code 01
|
Item T001 T301 T401
|
Date
Code Begin →
End 87-02 → 87-02 → 87-02 →
|
Part
Number 8002T001-A
8700007 8800340
|
Description
Control orifice
kit - .018 Spring Spring retainer
|
Qty. per
Model/Kit 1 1 1
|
|
02
|
T001 T301
T401
|
87-02 →
87-02 → 87-02 →
|
8002T002-A
8700007 8800340
|
Control
orifice kit - .026 Spring Spring retainer
|
1 1 1
|
|
03
|
T001 T301
T401
|
87-02 →
87-02 → 87-02 →
|
8002T003-A
8700007 8800340
|
Control
orifice kit - .032 Spring Spring retainer
|
1 1 1
|
|
04
|
T001 T301
T401
|
87-02 →
87-02 → 87-02 →
|
8002T004-A
8700007 8800340
|
Control
orifice kit - .040 Spring Spring retainer
|
1 1 1
|
|
05
|
T001 T301
T401
|
87-02 →
87-02 → 87-02 →
|
8002T005-A
8700007 8800340
|
Control
orifice kit - .054 Spring Spring retainer
|
1 1 1
|
|
06
|
T001 T301
T401
|
87-02 →
87-02 → 87-02 →
|
8002T006-A
8700007 8800340
|
Control
orifice kit - .062 Spring Spring retainer
|
1 1 1
|
|
09
|
T001 T301
T401
|
87-02 →
87-02 → 87-02 →
|
8002T009-A
8700007 8800340
|
Control
orifice kit - .092 Spring Spring retainer
|
1 1 1
|
|
22
|
T001 T301
T401
|
87-02 →
87-02 → 87-02 →
|
8002T022-A
8700007 8800340
|
Control
orifice kit - .022 Spring Spring retainer
|
1 1 1
|
|
29
|
T001 T301
T401 T521 T621
|
91-30 →
91-30 → 91-30 → 91-30 → 91-30 →
|
8002T003-A
8700007 8800340 639104 639104
|
Control
orifice kit - .032 Spring Spring retainer Orifice
plug, .7mm, M5 x 6 Orifice plug, .7mm, M5 x 6
|
1 1 1 1
1
|
|
50
|
T001 T301
T401 T721 T821
|
87-02 →
87-02 → 87-02 → 87-02 → 87-02 →
|
8002T002-A
8700007 8800340 521054 521054
|
Control
orifice kit - .026 Spring Spring retainer Orifice
plug, .9mm Orifice plug, .9mm M8 x 8
|
1 1 1 1
1
|
Genuine Parts�
BLN-2-41674
Original
Ersatzteile
May, 1996
C05 C50 E30 C65 E30
C70
C13 E22 C14 E82 E20 E22
Enlarged bold type item numbers� are Recommended
parts to be�
stocked for servicing.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
|
Order
Code
|
Item S07 C05 C13 C14 C15 C16 C20 C30
C40 C50 C70
|
Date
Code Begin →
End 87-42 → 87-42 → 87-42 → 87-42 → 87-42 →
87-42 → 87-42 → 87-42 → 87-42 →
87-42 → 87-42 →
|
Part
Number 80520S07
763920 647909 648154 647925 9006250-0169 706101 735472 321612 367631
648477
|
Description
Cylinder block
kit (SB-9312) Cylinder block assembly Spring seat Cylinder block
spring Spring retainer Retaining ring Piston
assembly (SB-8823) Slipper guide Slipper guide bearing Spacer Screw
|
Qty. per Model/Kit 1 1 1 1 1
1 9 1 1 4 4
|
|
|
E10
|
96-03 →
|
501570
|
Side cover
|
1
|
|
|
" “ E20 E22 E24
|
92-16 →
96-02 87-42 → 92-15 87-42 → 87-42 → 87-42 →
|
506380
671602 731984 720920 359034
|
Side cover (SB-9604)
Side cover (SB-9208) Leveler (SB-9208) Spring seat Shim
|
1 1 1
2 2
|
|
|
E30 " E40
|
96-03 →
87-42 → 96-02 87-42 →
|
506369
344465 9003509-0006
|
Guide post (SB-9604)
Guide post Nut
|
2 2 2
|
|
|
E50 “ E60 E70 E80 E90
|
92-16 →
87-42 → 92-15 87-42 → 87-42 → 87-42 → 96-02 →
|
767962
767582 648477 9005110-8700 332684 506916
|
O-ring O-ring Screw (SB-9418) Plug Spring Insert
assembly (SB-9604)
|
1 1 6 1 2 1
|
|
|
|
W:
Special Hardware Group
|
|
|
Order
Code FAB &
NBN
|
Item C80 E82
|
Date
Code Begin →
End 87-42 → 87-42 →
|
Part Number
500338 706853
|
Description
Valve plate Spring
|
Qty. per Model/Kit 1 2
|
|
GBA &
NNN
|
C80
|
87-42 →
|
758383
|
Valve
plate (SB-9526)
|
1
|
|
|
|
Bold Items indicate recommended parts
to be stocked for servicing
|
|
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
42 cc Variable Displacement Pump
Order
Date Code Qty. per
Code Item Begin → End Part Number
Description Model/Kit S30 87-42 → 80520S30 Overhaul seal kit,
042 PV 1 C70 87-42 → 648477 Screw 4 E40 87-42 → 9003509-0006
Nut 2 E50 87-42 → 767962 O-ring 1 E60 87-42 → 648477 Screw 6 F11
90-51 → 9004100-1220 O-ring (SB-9107) 2 “ 87-42 → 90-50
9004100-1210 O-ring 2 F12 90-51 → 350454 Piston ring (SB-9107) 2 “
87-42 → 90-50 648345 Piston ring 2 F40 87-42 → 706242 O-ring 2 F50
87-42 → 338517 O-ring 2 G308 89-17 → 506698 End cap gasket 1 J40
87-42 → 9004104-0440 O-ring 1 J50 87-42 → 9004104-1580 O-ring 1 J90
87-42 → 9004104-0420 O-ring 1 J90 87-42 → 9004104-0440 O-ring 1 K50
87-42 → 9004201-6200 O-ring (SB-8902) 1 L40 92-16 →
9008000-0118 Lip seal (SB-9208) 1 “ 87-42 → 92-15 656280 Lip seal
1 L50 92-16 → 780247 O-ring (SB-9208A) 1 “ 87-42 → 92-15
9004104-0360 O-ring 1 M11 87-42 → 8800520 Control gasket 1 M11 87-42 →
K11419 Control gasket (SB-9302) 1 M77M 87-42 → 8800882 Manifold
gasket 1 M87M 87-42 → 592386 Seal washer 1 M95E 87-42 →
9004104-0120 O-ring 2 M96E 87-42 → 9004104-0140 O-ring 1 M97E 87-42 →
9004104-0240 O-ring 1 N15 87-42 → 9004201-7500 O-ring 1 P6 87-42 →
9004100-0200 O-ring 2 P13 87-42 → 9004105-0190 O-ring 2
Bold Items indicate recommended parts to be stocked for
servicing
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
NOTES
39
 Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-8823
PRODUCTS AFFECTED: Series 90 Pumps and Motors SUBJECT: Piston Improvement
Product Information Bulletin PIB-8801 (March, 1988)
announced the incorporation of fabricated (welded) piston assemblies, replacing
non-fabricated (hollow) piston assemblies, in the cylinder blocks of all Series
90 pumps and motors. This change increases the overall efficiency of the Series
90 product line.
To simplify service parts inventory for all Series 90
units, only individual welded piston assemblies will be available as service
parts. The hollow pistons will be obsoleted. Part
numbers for INDIVIDUAL welded piston assembies are
listed on the back side of this bulletin.
Since all Series 90 pumps and motors have nine (9)
pistons, welded pistons being used to replace hollow pistons during repair MUST
be installed in the cylinder block symmetrically, in multiples of three (3).
When replacing
hollow pistons with welded pistons, it is mandatory that the welded pistons be
incorporated symmetrically in multiples of three (3).
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
MODELS AFFECTED:
All Series 90 Pumps and Motors
93-XXXX
94-XXXX
95-XXXX
96-XXXX
SERIAL
NUMBERS AFFECTED:
Welded
pistons will be incorporated into all Series 90 pumps and motors by the end
of
the first quarter of 1989.
PART NUMBERS AFFECTED:
PART NUMBER 706101
367672 708230 364000
PARTS
DISPOSITION:
 Not Applicable
DESCRIPTION Piston
Assembly, Welded-42 cc Piston Assembly, Welded-55 cc Piston Assembly, Welded-75
cc Piston Assembly, Welded-100 cc
 Interchangeable (in groups of 3)
Non-Interchangeable Use Parts in Stock Scrap Used Parts Return New Parts for
Credit Order Replacement Parts Rework Parts in Stock Revise Existing Part
Orders Scrap New Parts and Supply for Credit
All Product
Related Sauer-Sundstrand Distributors All Product Related OEM's All ASCs Non-Restricted Distribution
 Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-8824 Rev. A
PRODUCTS AFFECTED: Series 90 Pumps SUBJECT: Remote Pressure Filtration Adapter
Change
DESCRIPTION:
The initial issue of this bulletin (dated 12/19/88)
did not include an incorporation date. This revision is being distributed to
inform all users of the exact incorporation date. You may remove the initial
issue of this bulletin from your files.
DESCRIPTION
The configuration of the Remote Pressure Filtration
Adapter, available as an option on Sauer-Sundstrand Series 90 Variable Pumps
(55, 75, and 100 cc) is changing. This improved design adapter incorporates a
charge pressure test port. In addition, the remote filter connections have been
relocated to improve the customer interface and the routing for filter plumbing
on most applications. Port sizes did not change. (A version of the
improved design adapter is already being used on Series 90 42 cc Variable
Pumps.)
This change does not affect the pump end cap, and
either design filtration adapter can be used on any vintage pump. Only the new
style adapter will be available as spare parts or on new production pumps.
The outline dimensional differences between the new
and old adapters are shown below.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-8824 Rev. A
All Series 90 pumps (93-2xxx, 94-2xxx, 95-2xxx,
96-2xxx) with Remote Pressure Filtration (Option R).
Remote pressure filtration equipped pumps shipped
after April 24, 1989, or with serial number X-89-17-xxxxx and up will include
the new design adapter.
|
PART NUMBERS AFFECTED:
|
|
Part Number
|
Description
|
|
8002N00R-A
|
Filtration Remote - Kit
("New Style")
|
Not
Applicable X Interchangeable (changes to machine plumbing will probably
be necessary)
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All
Product Related OEM's
All ASCs
Non-Restricted Distribution
 Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-8902
PRODUCTS
AFFECTED: Series 90 Pumps SUBJECT:
Incorporation of Adjustable Charge Relief Valve
DESCRIPTION:
As a product improvement, Sauer-Sundstrand is
incorporating an externally adjustable charge relief valve on all Series 90
variable displacement pumps. This design replaces the previous shim adjustable
charge relief valve. The new design valve provides a range of pressure
adjustment which covers the available charge pressure options of 290, 348, and
406 psi (20, 24, and 28 bar).
NOTE This improvement changes the design of the charge relief valve
poppet and plug. The new style charge relief valve may protrude from the pump
end cap approximately 0.27 in. (6.9 mm) farther than the shim adjustable
design.
To adjust the new design valve, first install gauges
to measure charge pressure and case pressure as described in the Series 90
Service Manual. Loosen the adjustment lock nut with a 1-1/16 in. hex wrench.
Operate the pump at an input speed of 1700 to 2000 rpm and turn the adjustment
nut with a large screwdriver while observing the charge pressure and case
pressure. Clockwise (CW) rotation of the plug increases the setting, while
counterclockwise (CCW) rotation decreases the setting (at a rate of
approximately 50 psi [3.4 bar]
per turn). Charge pressure settings are referenced to case pressure. Once the
desired setting is achieved, torque the lock nut to 34 to 41 lbsf•ft (46 to 55 Nm) and remove the gauges.
Sauer-Sundstrand will offer an adjustable charge
relief valve kit for sale as a spare part. This kit can be used to service any
vintage Series 90 variable pump. Since the new and old style charge relief
valves are interchangeable as an assembly, the old style parts will be made
obsolete and will no longer be available as spare parts.
Adjusting Charge Relief Valve Charge
Relief Valve Assembly
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-8902
MODELS AFFECTED:
All
Series 90 Pumps (93-2xxx, 94-2xxx, 95-2xxx, and 96-2xxx)
SERIAL NUMBERS AFFECTED:
Due to the interchangeability of the charge relief
valve assemblies, this is a running change. It will be incorporated into all
Series 90 variable pumps by March of 1989.
PART
NUMBERS AFFECTED:
Part Number Description
8002K000-A Adjustable Charge Relief Valve Kit -
"New Style" (Includes poppet, spring, plug, O-ring, and lock nut)
PARTS
DISPOSITION:
 Not Applicable
Interchangeable
(as an assembly)
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
All Product
Related Sauer-Sundstrand Distributors
All Product Related OEM's
All ASCs
Non-Restricted Distribution
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9003
PRODUCTS AFFECTED: Series 90 -42cc Variable Pumps SUBJECT: Feedback Link
DESCRIPTION:
Series
90 - 42cc variable pumps equipped with controls which do not require feedback links, must have the links removed. "CA" cover plates or "DC" three position solenoid
controls do not require this link.
Please
check your records to determine if links were left in pumps during conversions.
These pumps must be retrofitted. Removing the link requires a total pump
teardown.
WARNING If left in the pump, the link may swing into a
position causing the swashplate to stick in stroke.
This will result in a no neutral condition.
Feedback Link
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9003
MODELS AFFECTED:
All
Series 90 - 42cc pumps (93-2xxx)
SERIAL NUMBERS AFFECTED:
All
pumps
PART NUMBERS AFFECTED:
N/A
PARTS
DISPOSITION:
 Not Applicable
Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
All Product
Related Sauer-Sundstrand Distributors All Product Related OEM's All ASCs Non-Restricted Distribution
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9107
PRODUCTS AFFECTED: Series 90 42 cc Variable Pumps SUBJECT: Servo System Change
The servo piston diameter (area) has
been increased on Series 90 42cc pumps. This improvement will lower the servo
pressure required to stroke the pump.
This change creates
non-interchangeability of servo sleeves, servo sleeve kits, servo pistons, and
servo piston seal rings.
Old style parts
will remain available as spare parts.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
MODELS AFFECTED:
All 93-2xxx variable pumps
SERIAL
NUMBERS AFFECTED:
Change incorporated at serial number N-90-51-xxxxx
|
Item
|
Description
|
Old Style p/n (Prior to N-90-51)
|
New Style p/n (N-90-51 & Later)
|
|
S01 & S04
|
Servo Sleeve Kit-Adjustable
|
8052F004-A
|
8052F004-B
|
|
S02 & S03
|
Servo Sleeve Kit-No Limitation
|
8052F003-A
|
8052F003-B
|
|
S10
|
Servo Piston Kit
|
80520S10
|
80520S10-A
|
|
F11
|
O-ring
|
9004100-1210
|
9004100-1220
|
|
F12
|
Piston ring
|
648345
|
350454
|
 Not Applicable
Interchangeable Non-Interchangeable Use Parts in Stock Scrap Used Parts Return
New Parts for Credit Order Replacement Parts Rework Parts in Stock Revise
Existing Part Orders Scrap New Parts and Supply for Credit
All Product
Related Sauer-Sundstrand Distributors All Product Related OEM's All ASCs Non-Restricted Distribution
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9208A
PRODUCTS AFFECTED: Series 90: 42 cc Pumps SUBJECT: Block Point Change: Components
Redesign
As part
of our overall Series 90 product improvement program, numerous components are
being redesigned. This redesign is referred to as a “blockpoint”
change. The objective of the blockpoint change is to
minimize the number of times we change the units while we convert to high
volume tooling at various plant sites. These design improvements will provide
increased reliability and more application flexibility. The nature of these
changes makes customer requalification unnecessary.
Old style (pre-block point) variable housings and endcaps
will no longer be available as spare parts.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9208A
FRAME SIZE: 042
Parts Affected: Item Description Common
Parts Group, 42 cc
B10 E10 E20 L10 L20 L30 L35 L40 L50 L60 L70 Variable
Housing Side Cover Leveler Bearing Retaining Ring Seal Carrier Seal Carrier Lip
Seal O-Ring Retainer Plate Screw
End
Cap Group: G
G048 Endcap - Twin Ports
G20 Journal Bearing G958 Screw G968 Screw
★ Interchangeable
✧ Obsolete
Pre " block point"
Part Number
325050✧
671602 673897✧★
690305 392134 N/A 689521 656280
9004104-0360 N/A 9007210-0604
333179✧ 648030
508994 36178
New Part Number (92-16 & Later)
503422 751305 731984 357616 9006300-0137 340356
Deleted 9008000-0118 780247 340349 745208
769562 343830 500641 354407
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
|
Service
Bulletin SB-9208A
|
|
|
FRAME
SIZE: 042
|
|
|
|
Parts Affected:
|
|
|
|
|
Pre "blockpoint"
|
New Part Number
|
|
Item Description
|
Part Number
|
(92-16 & Later)
|
|
Charging System Group: H
|
|
|
|
Effects Groups HB, HC, and
HL
|
|
|
|
H50 Charge Pump Shaft
|
715243
|
340364
|
|
Auxiliary Mounting 'A'
Flange, 9T
|
|
|
|
J10 Coupling
|
323972
|
341016
|
|
J15 Cover Assy
|
347542
|
347567
|
|
J30 Bushing
|
648055
|
8700008
|
|
Auxiliary Mounting 'B'
Flange, 13T
|
|
|
|
J10 Coupling
|
324228
|
341024
|
|
J15 Cover Assembly
|
347542
|
347567
|
|
J30 Bushing
|
648055
|
8700008
|
|
J60 Flange Adaptor
|
664094
|
340539
|
|
Auxiliary Mounting - None
|
|
|
|
J15N Cover Assembly
|
717264
|
347559
|
|
J30N Bushing
|
648055
|
8700008
|
|
Auxiliary Mounting 'B-B'
Flange, 15T
|
|
|
J10 Coupling
|
664060
|
342907
|
|
J15 Cover Assy
|
347542
|
347567
|
|
J30 Bushing
|
648055
|
8700008
|
|
J60 Flange Adaptor
|
664094
|
340539
|
|
Drive Shaft Group: L
|
|
|
|
L1C3 Shaft-PV, 15T 16/32
|
689414
|
340521
|
|
L1T3 Shaft-PV, 1:0 Taper
|
309088
|
342915
|
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9208A
MODELS AFFECTED:
All Series 90: 93-2XXX Variable Pumps.
SERIAL NUMBERS AFFECTED:
Change incorporated at serial number: N-92-16-XXXXX
Refer to text of this bulletin for specific part numbers.
|
Housing:
|
Thickness adjacent to the
side cover has been increased.
|
|
Side Cover:
|
Thickness increased to match
change in housing.
|
|
End Cap:
|
Match housing change.
|
|
Input Shaft:
|
A 19 tooth option, thus a
larger shaft roller bearing. Shaft seal
|
|
|
hardware changed to accomodate new bearing and commonize
the
|
|
|
design with the larger displacement units.
|
Charge Pump:Charge pump shaft and cover
changed for commonality with the larger displacement units. SAE "B"
Pad: New charge pump shaft accomodates revised
auxiliary pad drive couplings.
PARTS DISPOSITION:
Not Applicable Interchangeable
X Non-Interchangeable
Except Where Noted Use Parts in Stock Scrap Used Parts Return New Parts for
Credit Order Replacement Parts Rework Parts in Stock Revise Existing Part
Orders Scrap New Parts and Supply for Credit
DISTRIBUTION: X All Product Related Sundstrand-Sauer
Distributors X All Product Related OEM's X All ASCs X Non-Restricted Distribution
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9302
PRODUCTS
AFFECTED: Series 90 Pumps: All Frame
Sizes
SUBJECT: Control
Gasket Changes for New MCV115 Hydraulic Displacement Control
DESCRIPTION:
In
October of 1992, Sauer-Sundstrand began offering a new style hydraulic
displacement control (MCV115) that is a direct replacement for the MCV112.
The
control gasket also changed, and the new style gasket must be used with the
MCV115 control. The old style gasket is to be used with the MCV112 control, all
manual displacement controls, and MCV111 electric displacement
controls.
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
All 92-2xxx, 93-2xxx, 94-2xxx, 95-2xxx, 96-2xx, and
97-2xxx pumps.
SERIAL
NUMBERS AFFECTED:
October 1992 and beyond.
PART
NUMBERS AFFECTED:
|
Frame Size
|
Control
Gasket for EDC (MCV111)
|
Control
Gasket for HDC
|
Control Gasket for MDC (8X02M0MX)
|
|
|
(MCV112)
|
(MCV115)
|
|
30/42/55cc75/100/130cc
|
8800520 8800521
|
8800520 8800521
|
K11419 K11420
|
8800520 8800521
|
|
|
|
|
|
|
|
|
|
 Not Applicable
Interchangeable Non-Interchangeable Use Parts in Stock Scrap Used Parts Return
New Parts for Credit Order Replacement Parts Rework Parts in Stock Revise
Existing Part Orders Scrap New Parts and Supply for Credit
All Product
Related Sauer-Sundstrand Distributors All Product Related OEM's All ASCs Non-Restricted Distribution
Genuine Parts�
BLN-2-41674
Original
Ersatzteile
May,
1996
PRODUCTS AFFECTED: All
Series 90 Pumps
SUBJECT: Removal of Valve Plate from Cylinder Block Kit
Due
to the increasing number of valve plate options, the valve plate (item C80)
will be no longer included in the cylinder block kit (item S07) on all Series
90 variable pumps. Valve plates must be
ordered separately for service parts.
See special hardware features group in your Service Parts Manual for
appropriate valve plate number.
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xx, and 97-2xxx
pumps.
SERIAL
NUMBERS AFFECTED:
Not
Applicable
PART
NUMBERS AFFECTED:
|
Frame Size
|
Cylinder Block Kit
|
|
42 cc
|
80520S07
|
|
55 cc
|
80020S07
|
|
75 cc
|
81020S07
|
|
100 cc
|
82020S07
|
|
130 cc
|
83020S07
|
PARTS DISPOSITION:
 Not Applicable
Interchangeable Non-Interchangeable Use Parts in Stock Scrap Used Parts Return
New Parts for Credit Order Replacement Parts Rework Parts in Stock Revise
Existing Part Orders Scrap New Parts and Supply for Credit
All Product
Related Sauer-Sundstrand Distributors All Product Related OEM's All ASCs Non-Restricted Distribution
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9315 Rev. A
PRODUCTS
AFFECTED: 90 Series Variable Pumps
042, 055, 075 and 100 cc
SUBJECT:
Servo Arm Interference with Speed
Sensor Ring
NOTE: This Service Bulletin revision adds the 042 cc
Frame Size and the incorporation date of the 055 through 100 cc.
A potential
interference problem has been identified in Series 90 042, 055, 075, and 100
frame size pumps built since early 1992. Interference may occur between the swashplate hold down bracket on the servo arm and the speed
sensor ring, which may be installed on the cylinder block as an option.
A new hold down bracket has been designed to provide
clearance for the speed sensor ring.
If a cylinder block with speed sensor ring must be
installed in one of the subject pumps, a servo arm assembly with the new style
hold down will also be required.
Sometime during the first quarter of 1994, all 055,
075 and 100 cc pumps will be equipped with the new design hold down bracket.
The 042 cc pumps will implement the new design hold down bracket in the second
quarter of 1994. A revision to this bulletin will be issued when exact
incorporation date is known.
Servo Arm Assembly� (item D10)
Clearance
Slot for � Speed Sensor Ring
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9315 Rev. A
All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xx, and 97-2xxx
pumps.
SERIAL
NUMBERS AFFECTED:
042 cc → S/N's beginning with 92-16 and later
055 cc → S/N's beginning with 92-06 and later
075 cc → S/N's beginning with 92-17 and later
100 cc → S/N's beginning with 92-12 and later
All 55, 75, 100 cc units built in Ames beginning with
S/N A-94-11 and later will have the new servo arm assembly installed. The 100
cc units from Neumunster will also incorporate on
this date. The 75 cc units built in Neumunster will
incorporate on 94-14. The 42 cc does not have an incorporation date as of yet.
|
Frame Size
|
Old Servo Arm (no slot in bracket)
|
New Servo Arm (with slotted bracket)
|
|
042 cc
|
354282
|
502976
|
|
055 cc
|
8000191
|
8000318
|
|
075 cc
|
8100366
|
8100499
|
|
100 cc
|
8200182
|
8200268
|
Not
Applicable Interchangeable Non-Interchangeable - Pumps with a speed ring must
use the new servo arm. Use Parts in Stock Scrap Used Parts Return New Parts for
Credit Order Replacement Parts Rework Parts in Stock Revise Existing Part
Orders Scrap New Parts and Supply for Credit
All Product
Related Sauer-Sundstrand Distributors
All Product Related OEM's
All ASCs
Non-Restricted Distribution
Genuine Parts�
BLN-2-41674
Original Ersatzteile
May,
1996
PRODUCTS AFFECTED: Series
90: 42 cc Pumps
SUBJECT: Side Cover Component Redesign (Supplement to SB-9208)
During
the redesign of the Series 90 42 cc pumps, service bulletin SB-9208 overlooked
a non-interchangeable change to the O-ring (item E50) on the side cover. This bulletin is to notify you of these
changes. This change should also be
noted in your Service Parts Manual (BLN-2-41674) page 34.
The old thinner O-ring will remain
available for repairs.
E50
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
MODELS AFFECTED:
All Series 90: 93-2xxxx Variable Pumps
SERIAL
NUMBERS AFFECTED:
Change incorporated at
serial number N-92-16-xxxxx
|
|
|
Pre "Blockpoint"
|
New Part Number
|
|
Item
|
Description
|
Part Number
|
(92-16 and Later)
|
|
E50
|
O-ring
|
767582
|
767962
|
 Not Applicable
Interchangeable Non-Interchangeable Use Parts in Stock Scrap Used Parts Return
New Parts for Credit Order Replacement Parts Rework Parts in Stock Revise
Existing Part Orders Scrap New Parts and Supply for Credit
All Product
Related Sauer-Sundstrand Distributors All Product Related OEM's All ASCs Non-Restricted Distribution
Genuine Parts�
BLN-2-41674
Original Ersatzteile
May,
1996
PRODUCTS AFFECTED: Series
90: 42 cc Pumps
SUBJECT: Side Cover Screws (Supplement to SB-9102)
The
lock tab washers, located under the side cover screws, were changed to flat
washers in 1991. The screws (item E60),
which must be replaced if they are removed for any reason, were also made
longer on 42 cc pumps at this time. This
change was overlooked on SB9102.
The
new longer screws must be used when repairing 42 cc variable pumps.
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
MODELS AFFECTED:
All Series 90: 93-2xxxx Variable Pumps
SERIAL
NUMBERS AFFECTED:
Longer screws can be used
on any vintage pump
PART
NUMBERS AFFECTED:
|
Item
|
Pump Size
|
Old Screw P/N
|
New Screw P/N
|
|
E60
|
42 cc
|
648469
|
648477
|
 Not Applicable
Interchangeable Non-Interchangeable Use Parts in Stock Scrap Used Parts Return
New Parts for Credit Order Replacement Parts Rework Parts in Stock Revise
Existing Part Orders Scrap New Parts and Supply for Credit
All Product
Related Sauer-Sundstrand Distributors All Product Related OEM's All ASCs Non-Restricted Distribution
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9413 Rev. A
PRODUCTS AFFECTED: Series 90 and Series 51 Units with Pulse Pickup (Speed Sensing)
SUBJECT: Pulse
Pick-up Change
DESCRIPTION:
A small number of pulse pick-ups used on pumps and
motors between June 1992 and April 1994 have been found to be defective due to
corrosion of internal circuitry.
The corrosion of the internal circuitry may cause
intermittent operation or partial loss of signal and eventual failure.
A typical installation of a pulse pick-up is pictured
below. Note the "silver" color of the potentially defective pulse
pick-up body. This should be replaced with a pulse pick-up body that is "black"
in color.
NOTE: If
your speed sensor is in an electrical closed loop feedback circuit, possibly
used with a microprocessor, the silver colored speed sensor must be changed
regardless of the special hardware features code.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9413 Rev. A
All
pumps and motors that used the pulse pick-up option,
which is indicated by the special hardware features order
code.
Options: 51 Series = ACA, NNT, AAA, NNU, ABA
90 Series = EAA, EAB, EAD, NNS, EBB, ECA
SERIAL NUMBERS AFFECTED:
A-92-22-xxxxx thru A-94-17-xxxxx
PART
NUMBERS AFFECTED:
|
Sensor
|
Connector Style
|
Body Color
|
|
KPPA124
|
Weather Pack
|
Silver
|
|
KPPB124
|
Weather Pack
|
Silver
|
|
KPPA125
|
Metri
Pac
|
Silver
|
|
KPPB125
|
Metri
Pac
|
Silver
|
|
KPPC124
|
Weather Pac
|
Black
|
|
KPPC125
|
Metri
Pac
|
Black
|
 Not Applicable
Interchangeable Non-Interchangeable Use Parts in Stock Scrap Used Parts Return
New Parts for Credit Order Replacement Parts Rework Parts in Stock Revise
Existing Part Orders Scrap New Parts and Supply for Credit
All Product
Related Sauer-Sundstrand Distributors All Product Related OEM's All ASCs Non-Restricted Distribution
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
PRODUCTS AFFECTED: Series 90 Variable Pumps
SUBJECT:
Side Cover Washer Elimination
DESCRIPTION:
The washers located under the side cover screws have
been removed on all Series 90 42 thru 130 cc variable pumps.
As before, the side cover screws must be replaced
if they are removed for any reason. The special coating, which seals and
retains the screws, wears off when the screws are removed.
The screw length changed on 55 thru 100 cc pumps, so
it is important that the washers are discarded during repair. The proper screw
is included in the overhaul seal kits.
Washer
- No Longer Used
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
MODELS AFFECTED:
All Series 90 42 thru 130
cc variable pumps
SERIAL
NUMBERS AFFECTED:
Change took place during the 2nd and 3rd quarter of
1994
PART
NUMBERS AFFECTED:
|
Pump Size
|
Old Screw
|
New Screw
|
|
42 cc
|
648477
|
Same Part
Number
|
|
55-100 cc
|
9007276-0115
|
5000206
|
|
130 cc
|
308700
|
Same Part
Number
|
PARTS DISPOSITION:
 Not Applicable
Interchangeable Non-Interchangeable Use Parts in Stock Scrap Used Parts Return
New Parts for Credit Order Replacement Parts Rework Parts in Stock Revise
Existing Part Orders Scrap New Parts and Supply for Credit
All Product
Related Sauer-Sundstrand Distributors All Product Related OEM's All ASCs Non-Restricted Distribution
Genuine Parts�
BLN-2-41674
Original Ersatzteile
May,
1996
PRODUCTS AFFECTED: Series
90: 42 cc Pumps
SUBJECT: Charge Pump Shaft Key Change
DESCRIPTION:
As a
product improvement, Sauer-Sundstrand has made a design change to the charge
pump shaft and woodruff key used on 42 cc variable pumps.
The
new key is smaller to eliminate a potential interference problem. The old
charge pump shaft will be obsoleted and no longer
available as a service part.
This
is an interchangeable change within the affected serial number range, if both
the charge pump shaft and key are replaced together.
Width "A" Length "B" mm (in) mm
(in) Old Key 3.14 (0.1235) 12.70 (0.500) New Key 3.09 (0.1215) 9.53 (0.375)
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9502
MODELS
AFFECTED:
Serial number N-92-16-xxxxx
and beyond
PART
NUMBERS AFFECTED:
|
Description
|
Old P/N
|
New P/N
|
|
Woodruff Key
|
9003310-1208
|
9003310-1206
|
|
Charge Pump Shaft
|
340364
|
505202
|
PARTS DISPOSITION:
 Not Applicable
Interchangeable
☛ If BOTH charge pump shaft and woodruff key are
changed
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and
Supply for Credit
DISTRIBUTION:
 All Product
Related Sauer-Sundstrand Distributors
All Product Related OEM's
All ASCs
Non-Restricted Distribution
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9503
PRODUCTS AFFECTED: Series 90 Pumps - All Frame Sizes
SUBJECT: Manual
Displacement Control (MDC) with DC Electric Solenoid Override
DESCRIPTION:
In order to accomodate our
European customers, the manifold which attaches to the front of the manual
displacement control (MDC) housing is being changed.
The European solenoid valve requires a thicker
manifold to provide clearance between the solenoid and the front of the MDC
housing. The revised manifold will protrude closer to the mounting flange of
the pump, reducing dimension "A" shown in the accompanying drawing by
approximately 5 mm [0.2 in]. Please see chart below for specific clearances.
The thicker manifold requires longer screws and may
be used with either the U.S. or European sourced solenoid.
This change will become effective during March of
1995. The old manifold will be obsoleted and no
longer available as a service part.
|
TOP VIEW
|
|
VIEW IN DIRECTION "X"�
|
|
|
SERIES 90 �
|
FRONT VIEW
|
|
|
MANUAL
DISPLACEMENT CONTROL �
|
|
|
|
WITH DC
SOLENOID OVERRIDE
|
|
|
Frame Size
|
|
042
|
055
|
075
|
100
|
130
|
|
Dimension
|
Current
|
39.9
|
55.9
|
54.1
|
60.2
|
74.4
|
|
"A" mm
|
|
[1.57]
|
[2.20]
|
[2.13]
|
[2.37]
|
[2.93]
|
|
Future
|
34.9
|
50.9
|
49.1
|
55.2
|
69.4
|
|
[in]
|
|
[1.37]
|
[2.0]
|
[1.93]
|
[2.17]
|
[2.73]
|
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9503
MODELS AFFECTED:
All Series 90 Variable Pumps using manual
displacement control (MDC) with DC electric solenoid override.
SERIAL
NUMBERS AFFECTED:
Change will take place in March '95
PART NUMBERS AFFECTED:
|
|
Current Part Number
|
New Part Number
|
Quantity
|
|
Manifold
|
8800365
|
505022
|
1
|
|
Screw
|
9007314-0605
|
9007314-0606
|
2
|
PARTS DISPOSITION:
Not
Applicable Interchangeable (new manifold requires longer screws)
Non-Interchangeable Use Parts in Stock Scrap Used Parts Return New Parts for
Credit Order Replacement Parts Rework Parts in Stock Revise Existing Part
Orders Scrap New Parts and Supply for Credit
DISTRIBUTION:
 All Product
Related Sauer-Sundstrand Distributors All Product Related OEM's All ASCs Non-Restricted Distribution
Genuine Parts�
BLN-2-41674
Original Ersatzteile
May,
1996
PRODUCTS AFFECTED: Series
90: 42 cc Pumps
SUBJECT: Charge Pump Design Change
DESCRIPTION:
To
improve efficiency and reliability, the number of charge pump parts in the
Series 90 42 cc pump is being reduced. The charge pump design is being changed
to make the
outer port plate an intergal part of the charge pump
cover and to eliminate the distance plates.
For
auxiliary pad options, the new charge pump cover is rotation dependent. The
cover will be marked either left hand (L) or right hand (R). The non-auxiliary
pad cover is not rotation dependent.
The
complete charge pump assembly can be interchanged with corresponding hardware
from 92-16 and beyond. However, piece parts are not interchangeable. For
units prior to 92-16, consult Sauer-Sundstrand.
Gear Set
Gear
Set
Old Charge�
Pump Configuration
New Charge�
Pump Configuration
New
charge pump cover for�
pumps without auxiliary pads�
(same cover for left hand or�
right hand rotation)
Both left hand and right hand charge pump covers for� pumps with
auxiliary pads are included in auxiliary pad kits
The
new charge pump covers have an 'L' or� 'R' stamped on them for easy
identification
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service
Bulletin SB-9504
SERIAL
NUMBERS AFFECTED: Units built
between N-92-16-xxxxx and N-94-12-xxxxx PART NUMBERS AFFECTED: The following information must be
known to determine the correct charge pump replacement kit:
1
Charge pump displacement (11 or 14 cc)
Auxilary
pad (Yes or No)
Rotation (LH or RH)
|
CoverGear Set Obsoleted
Charge Pump Parts
|
Chg. pump displacement
|
Auxilary pad
|
Rotation
|
Replacement
Kit
|
|
|
347559
|
|
No
|
LH or RH
|
8510078
|
|
8052043
|
347567
|
11 cc
|
Yes
|
LH
|
8510079
|
|
|
347567 347559
|
|
Yes No
|
LH or RH RH
|
8510080 8510081
|
|
8052044
|
347567
|
14 cc
|
Yes
|
LH
|
8510082
|
|
|
347567
|
|
Yes
|
RH
|
8510083
|
The following information pertains to 'L' charge pump
option only:
|
Old Cover (92-16 to 94-12)
|
Auxilary pad
|
Rotation
|
Replacement Cover
|
|
347559
|
No
|
LH or RH
|
8800834
|
|
347567
|
Yes
|
LH
|
8800833
|
|
347567
|
Yes
|
RH
|
8800832
|
PARTS
DISPOSITION:
 X Interchangeable
☛
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
 X All
Product Related Sauer-Sundstrand Distributors
X All
Product Related OEM's
X All ASCs
X Non-Restricted
Distribution
Genuine Parts�
BLN-2-41674
Original
Ersatzteile
May, 1996
Service Bulletin SB-9505
PRODUCTS AFFECTED: Series 90 42 cc Variable Pumps
SUBJECT: Obsolete
servo system parts
DESCRIPTION:
The servo piston diameter was increased on Series 90
42 cc pumps in 1990. The old style parts are being obsoleted
and will no longer be available as service parts. A kit containing necessary replacement parts
has been created. Refer to page two of this bulletin for the appropriate kit part number.
Servo
Cylinder (adjustable)
OR
Servo Cylinder (no
limitation)
Servo
Piston
Servo
Cylinder (no limitation)
OR
Servo Cylinder (adjustable)
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9505
MODELS
AFFECTED:
All 42 cc variable pumps
SERIAL
NUMBERS AFFECTED:
Units built prior to serial number N-90-51-xxxxx
PART
NUMBERS AFFECTED:
|
Description
|
Old Style p/n
|
Replacement p/n
|
|
Displacement Limiter Kit -
No Limitation
|
8052F003-A
|
8510089
|
|
Displacement Limiter Kit -
Adjustable
|
8052F004-A
|
8510090
|
|
Servo Piston Kit
|
80520S10
|
8510089* or 8510090*
|
* The new servo piston hardware is included in these
kits and must be used with the new servo cylinders. If a servo piston is
required, the appropriate displacement limiter kit must be ordered.
PARTS
DISPOSITION:
 X Interchangeable (all parts must be
replaced)
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for
Credit
Order Replacement
Parts
Rework Parts in Stock
Revise Existing Part
Orders
Scrap
New Parts and Supply for Credit
DISTRIBUTION:
 X All Product Related Sauer-Sundstrand
Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
Genuine Parts�
BLN-2-41674
Original Ersatzteile
May, 1996
Service Bulletin SB-9506
PRODUCTS
AFFECTED: Series 90 42 cc Variable
Pumps
SUBJECT:
End Cap Bolt Size Change
DESCRIPTION:
As a product improvement, Sauer-Sundstrand is
changing the screws that fasten the end cap to the pump housing from M10 to
M12.
This change will require a new housing, end cap
gasket, end cap, auxiliary mounting pad flange and screws.
The new end cap and gasket can be used with the old
housing if hardened washers are used with the M10 end cap screws.
The new auxiliary mounting pad flange can be used
with the old end cap and housing if hardened washers are used with the M10 end
cap screws. The auxiliary mounting pad kits will include both the new washers
and hardened washers for the M10 screws.
The new housing can only be used with all new style
parts.
The old style housing will remain available as a
service part as long as inventory lasts. All other parts will be obsoleted and no longer available.
Pump
Housing
Auxiliary Pad�
Flange
End Cap Gasket
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service
Bulletin SB-9506
MODELS
AFFECTED:
SERIAL
NUMBERS AFFECTED:
Units
built between serial number N-92-16-xxxxx and N-95-14-xxxxx
PART
NUMBERS AFFECTED:
|
Description
|
Old Style p/n
|
New Style p/n
|
|
End Cap
|
769562
|
506785
|
|
End Cap Gasket
|
792937
|
506698
|
|
Screws (with auxiliary
mounting pad)
|
321893
|
913590
|
|
Screws (without auxiliary
mounting pad)
|
321661
|
506800
|
|
Washer
|
294462
|
506753
|
|
Hardened Washer for M10
Screws
|
N/A
|
294462
|
|
Pump Housing
|
792705
|
506740
|
Note: Auxiliary mounting pad kit part
numbers will not change.
PARTS
DISPOSITION:
 Not Applicable
Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply
for Credit
DISTRIBUTION:
All Product
Related Sauer-Sundstrand Distributors
All Product
Related OEM's
All ASCs
Non-Restricted Distribution
Genuine Parts�
BLN-2-41674
Original Ersatzteile
May,
1996
PRODUCTS AFFECTED: Series
90 Variable Pumps
SUBJECT: Solenoid Valve Change
DESCRIPTION:
Sauer-Sundstrand has changed suppliers of the
solenoid valve for the manual displacement control with 12 volt two position
solenoid valve (order codes ME and MJ).
The new solenoid valve requires shorter mounting
screws.
The old solenoid valve is being obsoleted
and no longer available as a service part. A kit has been created that includes
the new solenoid valve and the appropriate mounting screws.
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service
Bulletin SB-9510
MODELS
AFFECTED:
All Series 90 variable pumps using control order codes ME and MJ
SERIAL
NUMBERS AFFECTED:
Units built N-95-24-xxxxx and after
PART
NUMBERS AFFECTED:
PARTS
DISPOSITION:
 Not Applicable
Interchangeable ☛
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
 All Product
Related Sauer-Sundstrand Distributors All Product Related OEM's All ASCs Non-Restricted Distribution
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9514
PRODUCTS AFFECTED: Series 20 & 90 Pumps With Optional Neutral
Start Switch
SUBJECT: Neutral
Start Switch Change
DESCRIPTION:
Sauer-Sundstrand has changed suppliers of the neutral
start switch on Series 20 and some neutral start switch options (MR, MS and ML)
on Series 90 pumps. Advanced notification of this change was given with Product
Information Bulletin number PIB-9403.
The new switch has Teflon tape on the threads instead
of Vibra-Seal. New Teflon tape should be applied to
the threads if the switch is removed for any reason.
Due to interchangeability, the old switch has been obsoleted and no longer available as a service part.
Teflon Tape Applied To
Threads
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9514
MODELS AFFECTED:
All Series 20 variable pumps and Series 90 variable
pumps using control order codes ML, MR and MS
SERIAL NUMBERS AFFECTED:
Units built N-95-17-xxxxx and after
* The
Neutral Start Switch Kit part number did not change
PARTS
DISPOSITION:
Not Applicable
Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
All Product
Related Sauer-Sundstrand Distributors All Product Related OEM's All ASCs Non-Restricted Distribution
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9526
PRODUCTS AFFECTED: Series 90: 42 -130 cc Variable Pumps
SUBJECT: Standard Valve Plate Part Number Change
As a product improvement Sauer-Sundstrand is changing
the standard valve plate used in Series 90 - 42 thru 130 cc variable pumps
(ref. PIB-9507).
The
purpose of this bulletin is notification of part number changes for the order
codes affected. During unit repair, do not replace the new style valve
plate with an old style valve plate. However, the old style may be replaced
with a new style valve plate. The old style valve plates will be obsoleted and no longer available as a service part.
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9526
MODELS AFFECTED:
All 932xxx, 942xxx, 952xxx, 962xxx & 972xxx Variable Pumps
SERIAL NUMBERS AFFECTED:
This change became effective at 95-48-xxxxx
PART NUMBERS AFFECTED:
|
Old Order
|
Old Valve Plate
|
New Order
|
New Valve Plate
|
|
Unit
|
Code
|
Part Number
|
Code
|
Part Number
|
|
42cc
|
NNN
|
500368
|
GBA
|
758383
|
|
55cc
|
NNN
|
8000071
|
GBA
|
8000431
|
|
75cc
|
NNN
|
8100145
|
GBA
|
501332
|
|
100cc
|
NNN
|
8200041
|
GBA
|
501327
|
|
130cc
|
NNN
|
700203
|
GBA
|
758425
|
PARTS DISPOSITION:
Not
Applicable X Interchangeable ➛ Do NOT substitute the old valve plate for the new
valve plate
Non-Interchangeable
Use Parts in
Stock
Scrap Used Parts
Return New Parts
for Credit
Order Replacement
Parts
Rework Parts in
Stock
Revise Existing
Part Orders
Scrap
New Parts and Supply for Credit
DISTRIBUTION: X All Product Related Sauer-Sundstrand
Distributors X All Product Related OEM's X All ASCs X Non-Restricted Distribution
Series 90 42 cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9604
PRODUCTS
AFFECTED: Series 90, 42, 130,180,
& 250 cc Variable Pumps
SUBJECT:
Side Cover Design Change
DESCRIPTION:
As a product improvement, Sauer-Sundstrand is
changing the side cover and swashplate leveler
("T-Bar") guide post design.
The new design side cover will have two hardened
inserts in the machined slot which serves as a guide for the swashplate leveler, and modified guide posts. The swashplate leveler does not change.
Old guide posts will remain available for service
requirements of pumps with the old design side cover.
The old style side cover will be obsoleted
and no longer available as a service part. A service kit has been created for
replacing the old design side cover. The kit includes the new side cover, guide
posts and inserts. Piece parts are not interchangeable.
Side
Cover
Series 90 42
cc Pump
saue
BLN-2-41674 May, 1996
Service Bulletin SB-9604
MODELS
AFFECTED:
All 42, 130, 180, & 250
cc variable pumps
SERIAL
NUMBERS AFFECTED:
This
change became effective at serial number N-96-08-xxxxx
PART
NUMBERS AFFECTED:
|
Old Part Numbers
|
New Part Numbers
|
|
Description
|
Guide Post
|
Side Cover
|
Insert assy.
|
Guide Post
|
Side Cover Kit
|
|
42 cc
|
344465
|
751305
|
506916
|
506369
|
506380
|
|
130 cc
|
503205
|
746107
|
8300004
|
506368
|
506289
|
|
180 cc
|
503205
|
746404
|
506914
|
506368
|
506290
|
|
250 cc
|
503205
|
746404
|
506914
|
506368
|
506290
|
PARTS
DISPOSITION:
 X Interchangeable
as a kit
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All
Product Related Sauer-Sundstrand Distributors
X All
Product Related OEM's
X All ASCs
X Non-Restricted
Distribution
saue
Hydraulic Power Systems SAUER-SUNDSTRAND Hydraulic Power Systems
- Market Leaders Worldwide
SAUER-SUNDSTRAND is a world leader in
the design and manufacture of Hydraulic Power Systems. Research and development
resources in both North America and Europe enable SAUER-SUNDSTRAND to offer a
wide range of design solutions utilizing hydraulic power system technology.
Worldwide Service Support
SAUER-SUNDSTRAND provides
comprehensive worldwide service for its products through an extensive network
of Authorized Service Centers strategically located in all parts of the world.
Look to SAUER-SUNDSTRAND for the best
in WORLDWIDE SERVICE.
|
Heavy Duty
Axial Piston Pumps and Motors
|
Heavy Duty
Bent Axis Variable Motors
|
Cartridge
Motors/ Compact Wheel Drives
|
|
Medium Duty
Axial Piston Pumps and Motors
|
Microcontrollers
and Electrohydraulic Controls
|
Hydrostatic
Transmission Packages
|
|
Open Circuit
Axial Piston Pumps
|
Gear Pumps
and Motors
|
Genuine
Service Parts
|
SAUER-SUNDSTRAND specializes in integrating a full
range of system components to provide vehicle designers with the most advanced
total-design system.
SAUER-SUNDSTRAND is Your World Source for Controlled
Hydraulic Power Systems.
SAUER-SUNDSTRAND
COMPANY SAUER-SUNDSTRAND GMBH & CO. 2800 East 13th Street Postfach 2460 • D-24531 Neumünstersaue Ames IA 50010 • U.S.A. Krokamp
35 • D-24539 Neumünster • Germany Phone: (515)
239-6000 • FAX: (515) 239-6318 Phone: (04321) 871-0 • Fax: (04321) 871122
|
